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1. SOLAR CENTAUR PACKAGE. |
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General information: |
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Original Package built in 1992 by MAN for a plant in
Germany |
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Relocated and fully overhauled in 1997-98. |
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Gasturbine
replaced by Zero-hours machine in June 2004. |
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Gearbox
replaced by new one from SOLAR in 1999. |
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The package consists of the following elements: |
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1. SOLAR CENTAUR GASTURBINE with following data: |
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Model |
Solar CENTAUR 50 type T5701 |
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Serial number |
0257H, Partnr. EH5701-59-G |
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Power rating ISO |
4011 kW at 15 °C |
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Fuel |
Natural Gas |
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Turbine rpm |
14944 |
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Date installed: |
June 2004 (zero-hours machine) |
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Mounting: |
On steel skid, in acoustic housing |
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Operation mode: |
Continuous, approx 8,400 hours/year. |
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2. SOLAR GEARBOX |
New 1999 |
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Type: |
SOLAR CENTAUR H Epicyclic reduction gearbox |
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Output rpm |
1500 |
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Serial nr.: |
I 88-072 |
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Assemby part nr: |
136600-105 |
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3. COUPLING |
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Type: |
ESCO shearing pin clutch |
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Model: |
ESCOGEAR FSPSE 200 |
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Age: |
New, installed July 2006 |
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4. GENERATOR |
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Manufacturer: |
Leroy-Somer |
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Type: |
LSA 56 VL9 - 4P |
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Serial nr: |
158940-2 |
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Power: |
4280 kW, PF=0,8 , 10,5 kV |
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Other specs: |
294.2A, R6106.DE: EFZLK 18-180 |
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Year of construction: |
1991 or 1992 |
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Fully inspected/overhauled at Leroy-Somer, in 2004. |
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Bearings New 2004. |
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5. Startmotor
with hydraulic oil pump. |
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6. Lubrication oil pump,
24 V, with set of batteries. |
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7. Gastrain,
consisting of: |
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Gasfilter |
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Automatic valves set for leak test at startup (New 1997) |
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Gas control valve CCC (Continental Controls Corporation)
New 2005. |
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Related instruments, pressure switches, etc. |
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8. Steel skid,
including: |
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Lubrication oil tank |
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Oil cooler: plate heat exchanger Alfa Laval M6-MFM,
water-cooled.
New 1998. |
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Electrical connections panel with emergency stop switch |
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9. Acoustic housing,
including: |
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Access doors and inspection windows |
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Combustion air supply connection duct |
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Housing ventilation air inlet & outlet dampers |
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Smoke/fire sensors and fire extinguishing system with CO2 |
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10. OFF-SKID ACCESSORIES: |
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Combustion air intake filter unit (Common with Saturn), |
F0129 |
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Combustion air intake silencer unit (Common with Saturn) |
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Package ventilation air intake filter, silencer, fan and ducts |
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Package ventilation air outlet ducts, fan, silencer |
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CO2 extinguishing unit with control panel.
Minimax, Germany. |
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Oil mist eliminator VOKES MMF 100 (on vent of oil tank).
New 2004.
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Fluegas duct with ALFLEX flexible expansion compensators |
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Turbine wash unit: plastic tank and dosing pump |
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11. CONTROL Panels |
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Complete set of control panels, including display, vibration
monitoring, |
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WOODWARD control unit, etc. |
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12. Transformer for Centaur package. |
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Manufacturer: |
Siemens |
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Year of construction: |
1997 |
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Model: |
Cast Resin GEAFOL three phase transformer |
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Type: |
4GB6864-9KZ69-0AA0-Z |
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Code: |
According VDE 0532/ IEC 726 |
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Rated Power: |
6500 KVA |
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Low Voltage: |
10,5 kV |
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High Voltage: |
20 kV |
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HV reconnectable kV: |
15 kV |
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Environmental class: |
E2 |
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Climatic Class: |
C2 |
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Fire behaviour class: |
F1 |
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Standard: |
DIN 42523 |
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Insulation class HV/LV: |
F |
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Frequency: |
50 Hz |
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Dimensions, Approx.: |
2960 x 1905 x 2705 mm |
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Weight, Approx. |
14370 kg |
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Coils material Prim - Sec |
Al - Al. |
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2. Transformer for Saturn package. |
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Manufacturer: |
Siemens |
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Year of construction: |
1997 |
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Model: |
Cast Resign GEAFOL three phase transformer |
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Type: |
4GB6464-9DZ69-0AA0-Z |
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Code: |
according VDE 0532/ IEC 726 |
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Rated Power: |
2000 KVA |
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Low Voltage: |
10,5 kV |
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High Voltage: |
20 kV |
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HV reconnectable kV: |
15 kV |
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Environmental class: |
E2 |
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Climatic Class: |
C2 |
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Fire behaviour class: |
F1 |
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Standard: |
DIN 42523 |
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Insulation class HV/LV: |
F |
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Frequency: |
50 Hz |
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Dimensions, Approx.: |
2370 x 1280 x 2240 mm |
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Weight, Approx. |
6860 kg |
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Coils material Prim - Sec |
Al - Al. |
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3. Natural Gas Compressor Package |
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Manufacturer: |
Eltacon, NL |
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Year of manufacture: |
1997 |
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Type: |
CR128/155 |
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Design suction pressure: |
5 bara |
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Design discharge pressure: |
17 bara |
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Main rotor speed: |
2975 |
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Motor: |
155 kW, 2975 rpm |
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Effective suction flow: |
503 m3/h |
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Standard flow: |
2310 Nm3/h |
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Mass flow: |
1921 kg/h |
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Out of use since 2003 because of higher pressure from NG
supplier. |
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No technical problems. |
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4. HRSG (Heat Recovery Steam Generator) BOILER, tagnr.
E0078 |
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Manufacturer |
UMAG, Germany |
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year of construction: |
1991 |
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Serial number: |
454 |
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Test certificate: |
TUV |
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Type: |
Watertube, type UM 30-32 A.W. 15-25 |
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max. cap. Steam output |
30 Ton/h (25 T/h with burner only) |
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max. steam pressure: |
32 bar |
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Water volume: |
17 m3 |
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Heat exchange surface: |
574 m2 |
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Overall dimensions: |
10600 x 3000 x 5850 mm (including insulation) |
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Upper (steam) drum: |
dia. 1400 mm x 9755 mm length, 26 mm wall thickness |
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Lower (water) drum: |
dia. 1000 mm x 9755 mm length, 29 mm wall thickness |
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Equipped with Natural Gas burner UMAG for extra firing |
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Equipped with Fresh air fan for extra firing and combustion
air fan |
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Fully equipped gastrain |
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Full set of control panels |
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Approx. Weight: |
42 tons Empty, 72 tons operating weight |
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Blowdown flash vessel: small steel tank |
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5. ECONOMIZER |
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Manufacturer |
UMAG, Germany |
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year of construction: |
2005 |
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Test certificate: |
TUV |
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Type: |
Finned tubes heat exchanger in 3 sections |
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max. capacity: |
30 m3/h water flow. |
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max. pressure: |
30 bar |
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Approx. Weight: |
12350 kg |
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Approx. Dimensions: |
1545 x 3605 x 2550 mm without insulation. |
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Fluegas flowrate |
max. 67312 m3/h |
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6. CHIMNEY |
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Approx. Weight |
12 tons |
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Approx. Height: |
16,7 m (including 6 m silencer) |
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Manufacturer: |
Steelcon, DK |
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Year of construction: |
1991 |
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External diameter: |
2200 and 1800 mm |
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Internal diameter: |
1570 mm |
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7. Boiler feedwater tank/thermal deaerator |
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Horizontal cylindrical tank, dia. 2500 x length 10 m |
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volume: |
50 m3 |
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Material of construction: |
mild steel |
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boiler chemicals dosing units |
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8. Water demineralisation unit |
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Consisting of FRP ion exchange columns |
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2 cation and 2 anion columns |
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Plastic HCL and NaOH dosing tanks for regeneration |
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All piping with pumps and automatic valves PVC |
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Plastic CO2 removal tower with 4 kW fan. |
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Plastic resin backwash tank |
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9. Two boiler feed pumps |
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KSB MOVI 65/07 |
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37,5 m3/h at 35 bar. |
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75 kW motor, 2900 rpm |
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10. Natural gas buffertank |
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Pressure vessel, horizontal, cylindrical, dished heads |
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Design code: |
ASME VIII |
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Operating pressure: |
17 bar |
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Material: |
mild steel |
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Full databook available. |
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Dimensions: |
dia. 1600 x L= 3000 |